QRK460 Headrest Mount
QRK460 Headrest Mount
Quick Response Kit (QRK)
Keep a fire extinguisher at the ready in your GX460.
10 or 20-seconds of response time to a vehicle fire could be the difference between $100 in damage, $1,000 to $10,000, or even a total loss.
Camping or Offroading?
Stop a wildfire before it gets away from you.
Features
- Accessible from many directions regardless of vehicle orientation, obstructions, or occupants.
- Visible from outside the vehicle and instantly accessible through a window.
- Easily removed from the vehicle's headrest whenever you wish.
- Quick-release elastic velcro strap with silicone inner grips provides secondary retention as well as rotational and side-to-side stability for the fire extinguisher.
- Included sun and weather-resistant EPDM Rubber Bands can be used to secure fire extinguisher safety pin and stop handle rattling. Can also be installed on fire extinguisher body, between the mounting arms, to provide a second form of side-to-side stop to prevent side-to-side sliding, and lock in your ideal placement.
- Brass heat-set threaded-inserts used throughout for metal-on-metal thread engagement and strong hardware anchoring.
- Stainless Steel Hardware and Hex Key included.
Compatibility
Fits 2010-2022 Lexus GX 460 (without headrest entertainment screens). Does not interfere with headrest tilt, but does require headrest to stay in its upper position.
QRK460 Headrest Mount fits front seats only. Rear headrest posts have a different spacing. We'll release a design for the rear seats shortly.
Compatible with the affordable First Alert (affiliate links) HOME1 and DHOME1 Fire Extinguishers available on Amazon. Will likely work with others with an 80mm (3.15") canister diameter and 200mm (7.9") minimum canister length.
Material
3D Printed from premium Carbon Fiber Nylon-6 material (PA6-CF) for its excellent mechanical properties. 3D Printed Nylon is renowned for its durability and resistance to breakage. When reinforced with carbon fibers, it becomes extremely stiff and resistant to sag or creep as well. This material has one of the best surface finishes of any FDM 3D Printed material available, resulting in a premium look and feel. It also has superior heat resistance, handling notably more heat than ABS or ASA plastics, making it excellent for automotive applications. All fastener points use brass heat-set threaded inserts for metal-on-metal thread engagement and strong hardware anchoring. Stainless Steel Hardware and Hex Key included.
Safety Considerations
When installing the QRK Headrest Mount, be sure your headrest posts are fully 'clicked' into the seat sockets, and give the headrest an upward tug to confirm lockup. Please never store fire extinguishers loose inside your vehicle. They pose a serious risk of becoming a projectile during a crash. While G-REX's fire extinguisher mounts are much more secure than a loose fire extinguisher in the cabin, there is still risk. Please use your own judgement as to whether or not this type of fire extinguisher mount is suitable for your vehicle setup and intended use, and consider removing your QRK Headrest Mount when hauling backseat passengers. By purchasing, installing, or using our products, you agree that you've read and agreed to our Safety Disclaimer.
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Philosophy of Use
I started thinking about fire extinguisher mounts after my rock crawler developed a serious fuel leak on a mountain obstacle trail, spraying gas all over the hot exhaust and creating an explosive fire hazard. This truck is supercharged and the exhaust gets plenty hot. But thankfully this happened in January with super cold temps and deep snow everywhere, so we avoided a fire.
The previous owner of my Gen2 4Runner had installed dual transfer cases, in combination with an offroad parking brake kit on the rear of the transmission. Unbeknownst to me, the dual transfer case and transmission stack was long enough that it put the brake rotor of the parking brake kit dangerously close to the truck's fuel send and return lines up in the back of the transmission tunnel.
When wheeling over obstacles in super low gear, there was enough driveline load to torque the parking brake rotor into the fuel lines, which it eventually rubbed through. This created a massive high-pressure fuel leak in a location that was difficult to see or reach, and impossible to patch with the supplies our group had on hand. So we did our best with some zip-ties and a piece of hose, borrowed a fire extinguisher (didn't even have my own), and headed down the mountain as quickly as possible.
This experience made me think about responsibility and liability. The thought of burning up my entire vehicle due to my lack of preparedness was unacceptable. Even worse - the thought of starting a wildfire and not being able to stop it - was unbearable. So I got my own fire extinguishers for my rigs, and now had the problem of mounting them so they were reasonably secure and quickly accessible in an emergency - which is how my QRK Headrest Mount design came about. This is where I want my quick-access fire extinguisher mounted based on my wheeling experiences, and I felt some folks might also be interested in this mount.
No matter where you buy your fire extinguishers and mounting solutions - if you're a Rock Crawler, Overlander, Camper, Explorer, or Sportsman - I would encourage you to think about your responsibility and liability in case of fire before you have a close call like I did. And carry at least one (preferably two) fire extinguisher(s) in each of your adventure vehicles.
FAQ
No Upper MOLLE Panel for GX470?
Sadly no. Not yet.
Due to the seat shape, the GX470 presents some additional design challenges regarding the MOLLE panel.
I'm working on it and should have something figured out soon.
What's with the joint on the QRK460 Lower arms? Why is it two pieces?
I'm super proud of this joint actually. Probably the biggest challenge and coolest solution of the whole project.
In order to make the arm as strong as physically possible, I wanted to print the "post" part (which wraps around the headrest post) and the "claw" part (which holds the fire extinguisher) in different orientations, so the layer lines were running exactly the way I wanted them.
This meant I had to connect two pieces somehow. I experimented with the obvious nut-and-bolt connections, added interlocking pieces and dowels - but just wasn't super happy with any of these.
There wasn't any good info about engineering-grade joinery for 3D Printed parts. So I started looking at traditional Japanese wood joinery. These joints are on buildings which have stood for thousands of years, using no nails or modern fasteners - just wood dowels.
After looking at all the different joints, I felt the Kanawa Tsugi was the one for me. It just looked like it fit the space and shape of the piece.
I started by exactly recreating a Kanawa Tsugi joint in CAD, and printing the two halves of the joint in different orientations, as I planned to print my production piece.
The joint worked wonderfully but it had some issues with the print due to angles in the joint at the orientations I was printing.
To get rid of these problems I decided to 3D-Print-Optimize the Kanawa Tsugi joint and come up with my own geometry that mimicked the overall idea of the Japanese joint, while using angles that were compatible with 3D Printing in multiple orientations.
So that is how my modified Kanawa Tsugi joint came about. It prints in three possible orientations, and comes out perfectly no matter which. It locks up just like a traditional Kanawa Tsugi, and the tightness and strength are much stronger than nuts and bolts, in my opinion. The assembled joint does not move. And this is what I wanted in my production piece.
Price Differences - Why is QRK460 more?
If you zoom in on the CAD screenshots, you can see that the arms of the GX460 QRK are notably longer than the GX470 model. This is just due to seat shape differences. The 460 version uses a bit more Carbon Fiber Nylon material (which isn't cheap) and more print time as well.
As for the QRK460 Upper MOLLE Panel, this more than doubles the material and print time, as well as adding to hardware costs, print prep, and assembly time. The two panel arms require a separate print, and the panel itself requires another separate print - just due to the size of these parts. There is no way to print them in batches of multiples, and each Upper unit sold requires two one-off prints.
It's 3D Printed. Is that strong enough? Print quality?
There are many misconceptions and a lot of bias against 3D Printing for a variety of reasons. Often due to the fact that most hobbyists print useless trinkets, toys, and figurines. As well as that fact that the most common 3D Printing material is PLA (Polylactic Acid) - which has excellent properties for the FDM printing process (Fused Deposition Modeling), but is not ideal for many functional parts - especially parts exposed to heat, like inside a black vehicle in summer, or under the hood.
G-REX exclusively uses a material called PA6-CF, which is a Nylon-6 polymer, reinforced with 20% chopped carbon fibers by weight. This nylon material is extremely tough in its own right. It is super resistant to heat, abrasion, and breakage. It's often used for 3D Printed gears and other functional parts that undergo real-world stresses.
By reinforcing this resilient nylon material with carbon fibers, we get the stiffness of carbon fiber in addition to the toughness of the nylon. This takes away the tendency to flex, sag, or creep, like unreinforced nylon and almost every other 3D Printing material you can name. It's actually so stiff I had to redesign some of my prototypes to add flex into the part where I needed it - because it just would not flex. It easily outperforms ABS and ASA plastic in heat resistance and strength, which is what most plastic parts on vehicles are made of.
Carbon Fiber Nylon also has a lucky benefit of premium surface quality. The texture of the material helps hide layer lines from the 3D Printing process, and looks more like a cast plastic part than a printed one. It also feels great in the hand - not like "plastic" - more like a hardened fabric - very similar to the feel of Micarta handles on a high-end knife.
The print quality is elite. I dehumidify the air in my print room, and completely dehydrate the Carbon Fiber Nylon material for 24-hours before storing it in a custom-made dry box where it feeds into the printer through an air-tight PTFE (Teflon) tube so it's never exposed to moisture which could affect print quality. Everything we make is printed on an industry-leading Bambu X1 Carbon with custom material-specific calibration and settings researched, tested, and developed by yours truly. Temperatures, flow rate, retraction and cooling settings, pressure advance, print tolerances, and volumetric speed - all super-tuned for this material, which is the only material we use.
As G-REX grows, I plan to move to a very expensive process called SLS, using a $50,000 printer setup. These SLS parts will be superior, but our current FDM parts are most likely the highest quality 3D Print you or anyone you know has ever handled.
With that said, it's still an FDM Printed part, and may show slight layer lines and small cosmetic blobs or flaws inherent to the FDM process, which do not affect function and will not be noticeable except under close scrutiny. Any parts that don't meet my standards for beauty will be scrapped or sold in my Blem & Bargain section on the website.
All my designs are 3D Print optimized wherever possible, taking into account the orientation the part will print in, and the desired direction of the layer lines. 3D Printed parts are strongest in two dimensions, with a 30-40% weakness in the third, where cracks can form between layer lines. Think of trying to rip a whole phonebook versus splitting open a phonebook. Any area critical to the strength of my parts is printed with layer lines oriented in the strongest possible direction.
If you need the strongest possible fire extinguisher mount for racing or whatever reason, check out the Extreme Duty Universal Mounts from industry-leader H3R Performance. They're designed to meet MIL-STD-810G and withstand inertia loads in excess of 27G. Unfortunately they do not make anything vehicle-specific for Lexus or Toyota, so you will need to drill and bolt these to a sturdy steel mounting point somewhere in your vehicle.
First Alert Fire Extinguisher - Why that one?
After researching fire extinguishers on the market, I came away with some important points.
I'm not satisfied the Element fire sticks effectively put out fires - especially vehicle fires, but also...not even campfires (search YouTube). So even though the Element is a great form factor with zero maintenance, they're not for me and I wouldn't recommend them to a friend. They're also pretty expensive.
The smaller and cheaper "Fire Spray" aerosol products I've seen are packaged in thin plastic bottles or tin cans, and can't be allowed to freeze or handle much heat without bursting. I feel their temperature range is not suitable for my intended use, and I wouldn't recommend them to a friend for this application. I do think they're great stashed all around the house though!
The higher-tier brands like Amerex and Buckeye make excellent quality fire extinguishers, but not in smaller sizes like these 80mm thick First Alert units. In my opinion, they're too big and heavy for most mounting locations inside a mid-size SUV like the Lexus GX, Toyota 4Runner, or Ford Bronco. They're also three to four times the price - and my goal here is to get as many people armed with fire suppression as possible.
Probably the top-tier options for vehicle-mounted fire protection are the HalGuard Clean Agent Car Fire Extinguishers from industry-leader H3R Performance, who also makes some very nice universal aluminum mounting brackets. However, these premium offerings command premium prices, and I'm not sure everyone wants to spend that much on every offroad vehicle.
In the future we will likely experiment with the H3R HalGuard line of automotive fire extinguishers and possibly offer vehicle-specific mounting solutions for those as well.
In the meantime, I'm personally satisfied that these First Alert units will put up with extreme heat in direct sunlight, and extreme freezing temperatures (-33ºF last winter), because I've had one in my tractor for years - and it's in perfect condition, except for the fading paint from all the sun.
If I get enough demand for other fire extinguishers, I will certainly look into them and see what I can do.
Safety Concerns and Backseat Passengers?
We've had some comments about the potential for facial-impact hazard to rear seat passengers.
These concerns are certainly valid and foreseeable. Let's look at some data for a second.
According to the University of Michigan's 2022 report on Personal Transportation*, in 2019 average US car occupancy was only 1.5 persons per car, and in 2020, 75% of workers drove to and from work alone. Additionally, according to a report by Esurance**, your chances of getting into an auto accident on a 1,000-mile trip are 1 in 366, and the average driver will file a collision-related insurance claim just once every 18 years.
Clearly, most people are not hauling backseat passengers most of the time, and most people are not crashing their vehicles most of the time.
As I've called out above, this product relies on the End User's judgement as to whether it's an appropriate solution for their application - like all aftermarket modification done by the End User. The QRK Headrest Mounts are easily removed from the vehicle whenever desired. The GX470 version works great on the second-row seats as well. By purchasing, installing, or using our products, you are acknowledging and agreeing to our Safety Disclaimer.
If you need the strongest possible fire extinguisher mount for racing or whatever reason, check out the Extreme Duty Universal Mounts from industry-leader H3R Performance. They're designed to meet MIL-STD-810G and withstand inertia loads in excess of 27G.
*Personal Transportation Factsheet
**Esurance Report
Why are my parts sticky on one side?
Print-Bed Adhesive. An absolute necessity for printing Carbon Fiber Nylon.
I clean it off all the parts after printing, but sometimes a slight residue remains. Sorry about that!
IPA (Rubbing Alcohol), Windex, or Dish Soap should all work great at removing it.